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Friction Feeders & Inserters

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Automated PAKSMART friction feeders and inserters for packaging and cartoning applications

PAKSMART® is a packaging automation brand of Fibre King that designs and manufactures high-performance friction feeders and inserter systems for manufacturers across Australia, New Zealand and global markets, delivering reliable, flexible automation for modern production environments. Our friction feeding systems are engineered to accurately separate, feed and insert a wide range of flat and folded products including cartons, sleeves, leaflets, sachets, pouches, cards, labels and promotional materials across food, beverage, pharmaceutical, personal care and FMCG industries.

From standalone friction feeders through to fully integrated inline insertion systems, Paksmart provides customised automation that integrates seamlessly into existing production lines to improve efficiency, reduce manual handling and ensure precise product placement.

 

With installations across Australia — including New South Wales, Queensland, Victoria, South Australia, Western Australia and Tasmania — and support extending into New Zealand, Asia and global markets, PakSmart combines proven engineering capability with responsive local service

Why Manufacturers Choose PAKSMART Friction Feeders

  • High-speed automated feeding and inserting

  • Handles difficult and uneven products

  • Accurate product placement and registration

  • Standalone or integrated line operation

  • Suitable for sachets, cards, leaflets and flat products

  • Flexible integration into packaging systems

  • Compact production line footprint

  • Designed in Australia using locally available components

  • Customisable discharge and collating options

  • Reduced operator handling and downtime

High speed leaflet and card inserting system by PAKSMART a Fibre King brand

Applications & Product Capability

The Paksmart friction feeder range is designed for automated feeding, inserting and collating applications across packaging, printing and production environments while also allowing for customisation to suit specialised product handling requirements.

YOU NAME IT, WE FEED IT

  • Pharmaceutical and healthcare packaging

  • Food manufacturing and FMCG production

  • Beverage multipacking and promotional packaging

  • Personal care and household products

  • Nutraceutical and supplement packaging

  • Printing and mailing applications

  • Promotional and retail packaging systems

 

Product Handling Capability

 

The PakSmart PF300 and PF400 systems are designed to handle a wide range of flat and 2D products including:

  • Sachets (soup, condiments, powders & granules, nutritional supplements, cosmetics, personal care)

  • Flavour sachets

  • Desiccants

  • Oxygen scavengers

  • Cards and inserts

  • Leaflets and folded instructions

  • Paperboard sleeves

  • Plastic cards and flat products

  • Promotional materials

  • Labels and printed materials

  • Business card through to A4 size products

  • Clustered or collated product configurations

 

The platform can also be customised for specialised applications requiring unique product handling, discharge systems, collating functions or integration with existing packaging and automation lines.

Compatible System Integration

  • Conveyor systems

  • Cartoning machines

  • Glue systems

  • Inkjet printers

  • Labelling systems

  • Collating systems

  • Case packing machinery

  • Packaging automation lines

PAKSMART automated friction feeding equipment for food and pharmaceutical packaging lines

Production Speeds & Performance

Applications & Product Capability

PF300 

Nominal Operating Performance

Maximum speed: Up to 300 units per minute

Product handling: Difficult, uneven and bulky flat products

Typical products: Sachets, desiccants, oxygen scavengers, flavour sachets and keyed products

Feeding technology: Rotary pick & place vacuum feeding system

Product size range: Business card size up to A4 magazine size

Magazine configuration: Powered magazine system

Drive technology: Precision AC Vector Drive

Operation mode: Integrated inline automation systems

Changeover: Easily adjustable magazine and product guides

Best Suited For

The PF300 is ideal for manufacturers requiring reliable feeding of difficult, irregular or bulky 2D products that are not suited to traditional friction feeding systems.

PF400 

Nominal Operating Performance

Maximum speed: Up to 400 units per minute

Conveyor speed: Up to 120 lineal metres per minute

Product handling: Flat paper, fibreboard, plastic products and some sachet-style packets

Typical products: Cards, leaflets, sleeves, inserts and flat packaging materials

Feeding technology: High-speed friction feeding system

Product size range: Business card size up to A4 sheet size

Magazine configuration: Standard magazine with optional powered magazine available

Drive technology: Servo motor drive system

Operation mode: Standalone or synchronised inline operation

Changeover: One-touch quick load feature with adjustable magazine guides

Best Suited For

The PF400 is ideal for high-speed card, leaflet and flat product feeding applications requiring flexible integration with packaging lines, conveyors, printers and collating systems.

Which Friction Feeder Is Right For Your Application?

 

Choose the PF300 if you need to:

  • Feed difficult or irregular products

  • Handle sachets, desiccants or uneven 2D products

  • Reliably separate sticky or keyed products

  • Reduce operator attendance with extended powered magazines

 

Choose the PF400 if you need to:

  • Run high-speed card or leaflet feeding applications

  • Integrate with conveyors, printers or glue systems

  • Feed flat paper, fibreboard or plastic products

  • Operate as either a standalone unit or synchronised system

 

Both systems are designed in Australia by Paksmart by Fibre King and can be customised to suit your production line requirements.

PAKSMART PF300 pick and place sachet feeder inserting sachets on automated packaging line
PAKSMART PF400 friction feeder integrated with cartoning and packaging machinery

PF300 PAKSMART - Pick and Place Sachet Feeder

The PAKSMART® PF300 is a rotary pick & place feeder designed to accurately handle difficult 2D products at speeds of up to 300 units per minute.

The PF300 is ideally suited to products such as:

  • Soup sachets

  • Flavour sachets

  • Desiccants

  • Oxygen scavengers

  • Sticky or keyed products

  • Bulky flat products

 

The PF300 complements the PF400 by handling products with uneven shapes, irregular edges or difficult product characteristics that are not suited to traditional friction feeding systems.

Product is loaded into an easily adjusted powered magazine with close-fitting walls and rear support for accurate side-to-side registration. A precision AC Vector Drive controls linear registration, ensuring accurate placement even in demanding applications.

Products are fed from the front of the magazine using vacuum and silicone-based cups mounted on a rotary pick & place mechanism. Magazine tabs retain the remaining product stack while O-ring belts drive products into position for pickup. Vacuum flow is controlled through static and rotary manifolds to ensure consistent product transfer and placement.

Why Customers Choose the PF300

  • Ability to feed difficult or uneven products

  • High-speed, accurate product placement

  • Long powered magazine options from 1–2 metres

  • Reduced downtime and operator intervention

  • Flexible integration into automated packaging lines

 

PAKSMART® PF400 - High Speed Card/Leaflet Inserter

The PAKSMART® PF400 is a high-speed friction feeder designed for feeding flat paper, fibreboard and plastic products, as well as selected sachet-style packets.

Designed specifically for continuous high-speed production environments, the PF400 delivers reliable and consistent feeding performance with minimal downtime. The system is commonly integrated with conveyors, glue systems, labellers, inkjet printers and additional feeding systems for applications including:

  • Insertion of cards, leaflets, recipe cards/booklets and many other flat paper or plastic products, wrapped or unwrapped, onto packaging lines

  • Promotional material insertion for breakfast cereals, snack foods, biscuits/cookies and dairy foods

  • High-accuracy placement of wrapped or unwrapped flat items onto carton folder gluing machines for carton manufacturers

  • Barcode verification and offline batch coding applications within pharmaceutical packaging environments

  • Insertion of pharmaceutical information leaflets into cartons

  • Collating applications using multiple PF400 feeders for mailing promotions, contract packers and stationery manufacturers

  • ​Tipping and high-accuracy placement of promotional material onto magazines for publishing and printing industries

  • Offline coding

  • Product batching

  • Labelling and glue line integration

  • Integration with wrapping machines, cartoning systems and carton folder/gluing machines

 

The PF400 can operate as a standalone self-contained unit or synchronise directly with existing packaging and automation systems.

  • Fast, reliable and globally available spare parts

Optional Features for PF400

  • Powered magazine for extended running time

  • Extended discharge nose with or without vacuum

  • Integrated shingling conveyor for product collation

  • Photocell start or remote control panel

  • Drop-box batch collator with pneumatically actuated bomb-bay doors

 

Custom Integration Capability

Paksmart’s in-house engineering team can customise discharge systems, controls and programming to suit specific production requirements and packaging line configurations.

Designed for Packaging Automation

Paksmart friction feeders and inserters are engineered for seamless integration into modern automated production environments including:

  • Cartoning systems

  • Packaging machinery

  • Conveyor systems

  • Case packing equipment

  • Labelling and coding systems

  • Glue application systems

  • Product collating systems

 

These systems are widely used across food manufacturing, pharmaceutical packaging, nutraceutical production, FMCG and industrial packaging applications.

Australian Engineering Expertise

PakSmart feeding systems are designed in Australia by Fibre King using high-quality locally available components wherever possible. This engineering capability ensures:

  • Reliable long-term equipment support

  • Fast spare parts availability

  • Custom-engineered solutions

  • Local technical expertise

  • Flexible integration and upgrades

Reliable Support & Service

PakSmart provides lifecycle support for customers across Australia, New Zealand and international markets, including:

  • Installation and commissioning

  • Technical support

  • Spare parts supply

  • Preventative maintenance

  • System upgrades and optimisation

Improve Feeding Accuracy & Production Efficiency

Whether feeding sachets, cards, leaflets or difficult flat products, PakSmart friction feeders and inserters deliver reliable, high-speed automation designed for demanding production environments. Backed by Fibre King’s engineering expertise and automation capability, PakSmart systems provide flexible and dependable solutions built for long-term performance.

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