Reduce manual handling. Remove production bottlenecks. Build stable pallets at the rate your line demands.
Fibre King designs and delivers automated palletising systems for food, beverage, dairy, meat, fresh produce, pharmaceutical, nutraceutical and FMCG manufacturers.
From compact cobot palletisers to multi-line robotic cells and high-speed layer palletisers, each system is engineered around your product formats, pallet patterns, throughput targets, available floor space and future production requirements.
With installations across Australia — including New South Wales, Queensland, Victoria, South Australia, Western Australia and Tasmania — and support extending into New Zealand, Asia and global markets, Fibre King combines proven engineering capability with responsive local service.
Manual palletising can restrict line speed, increase labour dependency and expose workers to repetitive lifting. An automated palletiser provides a controlled, repeatable end-of-line process while helping manufacturers increase output and make better use of available labour.
Improve Pallet Quality
Build consistent, stable pallet loads everytime and prepare finished pallets for wrapping, storage and transport.
Reduce Manual Handling
Reduce employee exposure to heavy loads, awkward movements and high-frequency manual tasks.
Address Labour Constraints
Keep production moving through breaks, shift changes and labour shortages.
Remove Bottlenecks
Match palletising capacity to upstream production rates so finished products keep moving off the line.
Support Future Growth
Support future growth with scalable palletising systems for new products, pallet patterns and higher throughput.
Increased Production Capacity
Unlock production potential by extending operating hours without compromising pallet quality.
Palletising Solutions for Every Production Requirement
The right palletiser depends on more than line speed. Product stability, pack format, pallet pattern, number of SKUs, available floor space and future capacity all influence the most suitable technology.
Fibre King offers compact, robotic, mechanical and high-speed palletising systems across production rates from approximately 5 to 225 cases per minute, depending on the application and configuration.
Little Pal Cobot Palletiser
A compact, collaborative palletising solution combining robot pick and place palletising with flexible, user-friendly operation. The Little Pal Cobot Palletiser is designed for low to mid-speed applications where space, ease of use and adaptability are key. Utilising robotic pick and place technology, this system enables efficient handling of a wide range of product types and pack formats while allowing safe interaction within production environments.
The Fibre King CMP Palletiser is a compact modular palletising solution utilising a compact gantry-style mechanical structure with integrated vacuum gripper technology for precise and controlled product handling. Designed for low to mid-speed applications, the CMP system delivers accurate placement, consistent layer formation and reliable performance across a wide range of product types and pack formats.
Fibre King’s Low Level Palletiser delivers reliable, space-efficient palletising automation for food, beverage, meat, FMCG and industrial applications. Built for flexibility and durability, the Low Level Palletiser can handle cases, trays, tubs and crates, with optional washdown configurations for demanding food and protein processing environments.
The CP20–60 Palletiser range incorporates Fibre King’s advanced robotic layer forming technology, delivering efficient palletising for medium-speed production environments and were designed to optimise product handling and layer formation, ensuring stable pallet loads and consistent throughput. With a focus on reliability and flexibility, the CP20–60 range supports a wide variety of product formats and pallet configurations while maintaining efficient operation in continuous production environments.
Fibre King Robotic Palletisers provide highly flexible palletising and are designed to handle multiple product types, pack configurations and pallet patterns, offering rapid changeovers and adaptability for dynamic manufacturing operations. Ideal for manufacturers requiring versatility and scalability, robotic palletisers deliver efficient, reliable performance while supporting future production growth.
The Active 150-225 High-Speed Palletiser is engineered for demanding, high-throughput production environments requiring continuous, reliable performance. Utilising advanced layer forming technology, this system delivers precise product placement, high-speed operation and stable pallet formation at scale. Designed for large production facilities, the Active 150-225 ensures efficient handling of high volumes while maintaining accuracy and long-term reliability.
Palletising Systems Solving Real Production Challenges
Explore how Fibre King palletising systems have helped manufacturers automate repetitive lifting, connect multiple production lines, accommodate complex product mixes and increase production capacity.
Higher output, challenging case formats and changing packaging requirements. Discover how Fibre King’s integrated robotic layer palletising solution supports shelf-ready packaging and greater use of recycled cardboard without vacuum gripping.
Fibre King designed a centralised full-layer robotic palletising system to connect three production lines for a major NSW food manufacturer. The integrated solution combines carton conveying, automated layer formation, pallet handling, stretch wrapping and pallet labelling.
Fibre King customised an integrated robotic bag palletising system to improve manual-handling safety and automate 20 kg and 25 kg ingredient bag palletising for a Victorian manufacturer.
Fibre King partnered with GMP Pharmaceuticals to deliver a fully automated end-of-line packaging system that led to the development of the Compact Modular Palletiser (CMP) — a compact, high-performance palletising solution engineered for manufacturers with limited floor space. The integrated system improved throughput, reduced labour dependency and delivered rapid ROI while showcasing the flexibility and innovation behind Fibre King’s palletising technology.
Fibre King palletisers are engineered to handle a wide range of pallet types, packaging formats and production environments across food, beverage, pharmaceutical, FMCG, fresh produce and industrial manufacturing sectors.
Designed for flexible end-of-line automation, our palletising solutions can accommodate varying product sizes, pack configurations and pallet load requirements while maintaining reliable throughput and stable pallet formation.
What Products Can Fibre King Palletisers Handle?
Cartons and Cases
RSC and wraparound cases
Shelf-ready and retail-ready cases
Chilled and frozen cases
Trays
Open corrugated trays
Tray-and-hood packs
Shrink-wrapped trays
Chilled and frozen trays
Shelf-ready product trays
Crates and Reusable Containers
Reusable plastic crates - RPCs
Stack and Nest Crates
Lidded and open crates
Specialized Industry Crates - Includes dedicated variations like shallow seafood/prawn trays, high-capacity meat tubs, and heavy-duty bulk bins for large-volume harvests.
Bags
Large, bulky bags used for ingredients, pet food, fertiliser and agricultural products.
Paper and plastic sacks
Bags weighing up tp 25 kg or more, subject to configuration
Tubs and Pails
Large industrial tubs used for ingredients, chemicals and paint
Shrink-Wrapped Products
Shrink-wrapped bottles, cans, cartons, trays, bulky products, product bundles etc.
Robotic and mechanical palletising for cartons, crates, trays and packaged meat products, including systems configured for cold, wet or washdown environments.
Flexible robotic palletising for cartons, trays, open-top cases and reusable plastic crates across multiple products, pallet types and seasonal formats.
Compact and flexible palletising for cartons, cases, tubs, bottles and packaged healthcare products, with options for product verification and production-data integration.
Palletising systems for cases, trays, shrink-wrapped packs, bottles, tubs, pails and non-round packaged products.
Palletising Applications Across Industries
Robotic Palletising Project Videos
Palletisers in Production
Revolutionising Robotic Palletisers with Fibre King's RLF Technology
At Fibre King, we are redefining the landscape of robotic palletising with our Robotic Layer Forming (RLF) technology. For over 50 years, we have engineered innovative solutions for the packaging industry, and our RLF Palletisers represent the next step in this evolution. Unlike traditional robotic arms, RLF technology expands the concept of automation, combining precise layer formation, compact design, and smart connectivity. Our RLF systems are versatile, offering customisable solutions tailored to meet a range of production speeds and applications. With intelligent engineering at their core, these systems ensure enhanced performance, reliability, and ease of integration into existing production lines.
Our RLF Palletisers deliver a host of benefits designed to maximise operational efficiency. Featuring a user-friendly human-machine interface, real-time diagnostics, and seamless connectivity, these systems reduce downtime and enhance system integration. The enhanced layer formation ensures consistent, stable pallet stacks, while customised configurations allow for tailored solutions that optimise space and performance. Whether you need a compact system, flexible production rates, or easy maintenance access, Fibre King's RLF technology delivers exceptional results. As an Australian company with a dedicated local service team, we ensure that our RLF Palletisers offer the reliability, support, and performance you need for years to come.
Which Palletising System Is Right for Your Line?
The best palletising technology depends on the operating requirements of the complete line—not simply the maximum case rate.
Key considerations include:
Product dimensions, weight and stability
Packaging format and surface condition
Required cases or products per minute-
Number of incoming production lines
Number of SKUs and changeover frequency
Pallet types and pallet patterns
Required stack height and completed pallet weight
Available floor space and ceiling clearance
Pallet wrapping, labelling and transfer requirements
Current labour requirements and operating shifts
Future throughput and format requirements
Fibre King uses these parameters to determine whether a cobot, robotic arm, gantry or mechanical layer palletiser provides the best operational and commercial fit.
Designed for Reliable Pallet Formation
Fibre King palletising systems can be configured to provide:
Controlled product orientation and placement
Accurate, repeatable pallet patterns
Stable pallet loads for storage and transport
Fast, recipe-driven product changes
Automatic pallet dispensing
Pallet-board and layer-sheet application
Finished-pallet conveying
Stretch wrapping and pallet labelling
Barcode or QR-code product verification
Production-data and warehouse-system integration
Remote support and system diagnostics
Machine construction, guarding, controls and access are configured around the production environment and application requirements.
Advanced System Features
Fibre King palletising systems incorporate advanced features to maximise performance and uptime:
User-friendly touchscreen interface with real-time diagnostics
Remote support capability via internet connectivity
Clean, open design for easy maintenance access
Robust safety guarding to international standards
Quiet operation for improved working environments
These features ensure efficient operation and reduced downtime across production lines.
Flexible, Scalable Automation
Fibre King palletising systems are designed to adapt to changing production requirements, allowing manufacturers to:
Modify pallet patterns and configurations
Handle multiple product formats and pack types
Scale production capacity as demand increases
This flexibility ensures long-term value and future-ready automation.
Integrated End-of-Line Solutions
More Than a Palletiser
A reliable palletising system depends on controlled product flow before the palletiser and efficient pallet movement after it.
Fibre King can integrate:
Case packing and cartoning machines
Product and case conveying
High- and low-level conveyor systems
Product accumulation and line balancing
Barcode scanning and product identification
Product sorting and distribution
Automatic pallet dispensing
Pallet-board and layer-sheet application
Stretch wrapping
Print-and-apply pallet labelling
Finished-pallet conveying and shuttles
Interfaces for AGVs and warehouse systems
The result is one coordinated end-of-line system designed around the facility rather than a standalone machine placed at the end of it.
Designed, Built, Installed and Supported by Fibre King
Fibre King provides the mechanical design, electrical engineering, controls, integration and project delivery required to turn individual machines into a complete palletising solution.
This gives manufacturers:
A system designed around their products and production requirements
Direct access to experienced mechanical and controls engineers
Custom gripper and product-handling capability
Coordinated integration with existing equipment
Local installation and commissioning
Spare parts, servicing and system upgrades
One accountable automation partner throughout the project lifecycle
Australian-owned and supporting manufacturers for 100 years, Fibre King provides local engineering and service across Australia and New Zealand, backed by established manufacturing capability.
Local Support, Global Capability
Fibre King provides comprehensive service and support across Australia and New Zealand, with additional support for global installations including Asia.
Our lifecycle support includes:
Installation and commissioning
Ongoing maintenance and servicing
Spare parts supply
System upgrades and optimisation
Planning Your Next Palletising Investment? Start With the Numbers.
Tell us what is coming down the line, how fast it needs to run, the pallet patterns required and any site constraints we need to work around. We’ll come back with a practical concept, indicative budget and delivery timeframe.
A palletiser is an automated machine that arranges cartons, cases, trays, bags, crates or other packaged products onto pallets. Automated palletising improves load consistency, reduces repetitive manual handling and helps manufacturers maintain reliable end-of-line throughput.
Palletising systems include cobot palletisers, robotic arm palletisers, compact gantry-style systems, conventional low-level palletisers and high-speed layer-forming palletisers. The right system depends on the product, packaging format, line speed, pallet pattern, available floor space and level of flexibility required.Fibre King offers palletising solutions for low-speed applications through to high-throughput production lines operating at up to 225 cases per minute.
Automated palletisers can handle a wide variety of packaged products, including:Cartons and casesOpen and closed traysCrates and reusable plastic containersBags and sacksLarge tubs and pailsShrink-wrapped packsShelf-ready and retail-ready packagingBundled productsThe gripping system and palletising method are selected around the product’s size, weight, shape, packaging material and required pallet pattern.
Palletising automation is widely used across food and beverage manufacturing, meat and protein processing, fresh produce, pharmaceutical and nutraceutical production, personal care, household products, FMCG and industrial manufacturing.Fibre King designs palletising systems for manufacturers across Australia and New Zealand, with solutions engineered around the requirements of each production environment.
A robotic palletiser uses a programmable robotic arm to pick and place products onto one or more pallets. It is well suited to applications involving multiple products, pallet patterns or production lines.A conventional palletiser typically forms complete rows or layers before transferring them onto the pallet. This approach can provide consistent, high-speed operation for applications with stable product formats and high production volumes.The best option depends on throughput, product variety, available space, changeover requirements and future production plans.
Yes. A centralised palletising system can receive products from several production lines using conveyors, accumulation systems and controlled product-routing equipment. Depending on production requirements, the solution may use one robot or multiple palletising cells to manage different products, speeds and pallet patterns.
es. Flexible palletising systems can be programmed to accommodate multiple product formats, layer configurations and pallet patterns. Changeovers may be completed through the operator interface, although some applications may also require automatic or manual gripper adjustments.Product samples, dimensions, weights and proposed pallet patterns are assessed during system design.
To develop a palletising concept, the supplier will generally need:Product and packaging dimensionsPack weightsCurrent and future production ratesPallet sizes and typesRequired pallet patterns and stack heightsNumber and location of incoming production linesAvailable floor space and ceiling heightExisting conveyors and upstream equipmentRequired pallet wrapping and labellingSite access and operating-environment requirementsProviding this information early helps establish a practical layout, indicative budget and delivery timeframe.
Automated palletising reduces the need for operators to repeatedly lift, turn and stack heavy or awkward products. This can lower exposure to repetitive manual-handling tasks while allowing employees to focus on line supervision, quality control and other higher-value production activities.Appropriate guarding, access controls and risk-assessed safety systems are incorporated according to the application.
Start with the products being handled, required throughput, pallet configuration, available space and expected future production changes. Applications with frequent format changes may benefit from robotic palletising, while stable, high-volume lines may be better suited to layer-forming equipment.Fibre King assesses the complete production requirement before recommending a cobot, robotic, gantry, low-level or high-speed palletising solution.
Yes. Fibre King provides installation, commissioning, maintenance, spare parts, remote support, system upgrades and optimisation for palletising systems across Australia and New Zealand. Local engineering and service support helps protect equipment performance throughout the system lifecycle.
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