See Fibre King’s dual robot palletising and conveying system operating at Nestlé’s Smithtown production facility. Fibre King delivered the fully automated end-of-line solution within a tight project timeframe, integrating the conveying and robotic palletising equipment with Nestlé’s existing production line. The coordinated system automates product transfer and palletising to support efficient, reliable end-of-line operations. Fibre King designs and delivers robotic palletising, conveying and complete end-of-line automation systems for food, beverage and FMCG manufacturers. Explore our palletising systems: https://www.fibreking.com/robotic-palletiser Discuss your next automation project: https://www.fibreking.com/contact-us #RoboticPalletising #ConveyorSystem #PackagingAutomation #FoodManufacturing #FibreKing

Factory run-up of a centralised full-layer robotic palletising system designed by Fibre King for a major NSW food manufacturer. The system brings three production lines into one coordinated end-of-line process, integrating: High- and low-level carton conveying Three full-layer forming stations ABB robotic palletising Automatic pallet dispensing and handling Pallet-board application Stretch wrapping and pallet labelling Designed around the customer’s existing facility, the system accommodates six carton formats at line speeds of up to approximately 41 cases per minute. The equipment is now being installed, with commissioning and production ramp-up to follow. Read the full case study: https://www.fibreking.com/single-post/multi-line-full-layer-robotic-palletising-system Explore Fibre King palletising solutions: https://www.fibreking.com/palletisers Contact Fibre King: 1300 831 330 +61 7 3293 8800 https://www.fibreking.com/contact-us #RoboticPalletising #FoodManufacturing #IndustrialAutomation #EndOfLineAutomation #FibreKing

See Fibre King’s integrated robotic palletising system handling cartons, trays, crates and half-slotted cartons for a Victorian fresh produce operation. Engineered to manage 26 SKUs and five pallet types, the end-of-line system combines: Automated carton conveying Barcode scanning and product sorting Three robotic palletising cells Twelve automated pick-off points Automatic pallet handling A Fibre King-designed servo gripper The servo-controlled gripper automatically adjusts to different product dimensions, enabling the robotic cells to handle multiple packaging formats without extensive mechanical changeovers. By coordinating product identification, sorting, conveying and palletising, the system reduces repetitive manual handling, removes production bottlenecks and provides the flexibility required for a complex fresh produce operation. Read the complete case study: https://www.fibreking.com/single-post/victoria-based-fresh-produce-company-embraces-robotic-palletising Explore Fibre King palletising systems: https://www.fibreking.com/palletisers Discuss your SKUs, pack formats and palletising requirements: https://www.fibreking.com/contact-us #FreshProduceAutomation #RoboticPalletising #CrateHandling #PackagingAutomation #FibreKing

See how Fibre King uses 3D modelling and system simulation to design complex robotic palletising and end-of-line automation before manufacturing begins. Detailed 3D renders give customers a realistic view of the proposed equipment, production flow and factory layout. This allows project teams to review the system within the context of the existing facility and identify potential integration issues early. The 3D design process helps evaluate: Equipment layout and available floor space Product and pallet flow Access for operators and maintenance Connections with existing production equipment Safety guarding and operational clearances Conveyor routes and transfer points Future expansion requirements Complete system operation through simulation By reviewing the proposed automation before it is built, customers gain a clearer understanding of the solution and can make informed decisions earlier in the project. Fibre King uses in-house mechanical, electrical and controls engineering to develop robotic palletising systems around each manufacturer’s products, throughput targets, pallet patterns, site constraints and operational requirements. Explore Fibre King palletising systems: https://www.fibreking.com/palletisers Tell us what is coming down the line, how fast it needs to run and the site constraints we need to work with: https://www.fibreking.com/contact-us #RoboticPalletising #3DModelling #FactoryAutomation #SystemIntegration #FibreKing

See Fibre King’s turnkey robotic crate palletising, lid application, conveying and stretch wrapping system for a global seafood producer in Thailand. Designed to replace manual palletising and wrapping, the integrated end-of-line system automatically collates, lids, palletises and secures heavy-duty reusable plastic crates. The system includes: ABB IRB 660 robotic crate palletiser ABB IRB 460 robotic lid applicator Fibre King-engineered mechanical and vacuum grippers Automated crate alignment and collation Powered pallet conveyors and shuttle transfers Fromm FA6 automatic stretch wrapper Integrated PLC control, HMI and remote diagnostics Handling crates weighing up to 25 kg, the system builds 35-crate pallets in seven layers using a stable interlocked pattern. It operates at up to 10 crates per minute and produces up to 17 completed pallets per hour. The result is consistent pallet formation, reduced manual handling, improved workplace safety and a scalable end-of-line process designed for demanding food-production environments. Through its Oryx Automation® brand, Fibre King has specialised in reusable plastic crate and bin-handling automation since 2006. This capability is backed by 100 years of Fibre King engineering experience. Read the complete case study: https://www.fibreking.com/single-post/case-study-automated-robotic-crate-palletising-conveying-stretch-wrapping-system Explore Fibre King palletising systems: https://www.fibreking.com/palletisers Discuss your crate-handling requirements: https://www.fibreking.com/contact-us #CratePalletising #SeafoodProcessing #RoboticPalletising #CrateHandling #FibreKing

Fibre King CEO James Windsor explains the engineering behind a complete robotic palletising, carton conveying and pallet-handling system delivered for a Victorian fresh produce operation. The manufacturer needed one coordinated system capable of handling 26 SKUs across cartons, trays, reusable plastic crates and half-slotted cartons. The products ranged from 300 mm to 580 mm in length and required palletising across five different pallet types. The integrated solution features: Three robotic palletising cells Twelve product pick-off positions Automated carton conveying and sorting Barcode scanning and product identification Intralox DARB conveying technology Automatic reject handling Fibre King-designed servo-adjustable robot grippers Automated pallet handling Over-under pallet conveyors Allen-Bradley PLC and operator HMI controls As each product enters the system, its barcode determines the correct palletising destination. The conveying system automatically diverts it to the assigned pick-off point, where the robot builds the selected pallet pattern. Fibre King’s servo side-grip technology adjusts automatically to different product lengths, enabling the same system to handle cartons, trays and crates with minimal operator intervention. James also explains how the pallet-handling system was designed around the site’s space constraints, with future provision for pallet shuttles or automated guided vehicles. Read the complete case study: https://www.fibreking.com/single-post/victoria-based-fresh-produce-company-embraces-robotic-palletising Explore Fibre King palletising systems: https://www.fibreking.com/palletisers Discuss your SKUs, pallet patterns and site constraints: https://www.fibreking.com/contact-us #RoboticPalletising #FreshProduceAutomation #ConveyorSystem #PalletHandling #FibreKing

Meet the Fibre King Little Pal—a compact collaborative robot palletiser designed to automate repetitive manual palletising on low- to mid-volume production lines. Operating within a compact 3 m × 2 m footprint, Little Pal provides a practical entry point into palletising automation for manufacturers that need flexibility without the size and complexity of a conventional robotic cell. Little Pal features: Palletising at up to five cycles per minute Payload capacity of up to 15 kg Handling of cases, cartons, crates and shrink-wrapped packs Two pallet positions for continued operation during pallet changeover Extended reach for accurate placement at outer pallet corners Venturi vacuum product gripper Flexible pallet patterns Full-colour HMI with real-time monitoring Remote access and diagnostic capability Compact integration with existing production lines Collaborative safety functions allow the system to slow, stop or modify its path when a person enters the workspace. The final safety configuration is engineered around the individual application and production environment. Suitable for food, beverage, dairy, pharmaceutical, personal-care, FMCG and industrial manufacturers, Little Pal helps reduce manual handling, improve pallet consistency and support production growth. Explore the Little Pal Cobot Palletiser: https://www.fibreking.com/little-pal-cobot-palletiser Discuss your products, pallet patterns and required throughput: https://www.fibreking.com/contact-us #CobotPalletiser #CollaborativeRobot #RoboticPalletising #PackagingAutomation #FibreKing

See Fibre King’s dual robotic palletiser with an integrated conveyor system in operation. Designed to coordinate carton transport and robotic palletising, the system automates end-of-line handling to reduce manual lifting, improve workplace safety and support consistent production throughput. Fibre King designs and delivers customised conveying and palletising systems for food, beverage and FMCG manufacturers across Australia and New Zealand. Learn more about our palletising solutions: https://www.fibreking.com/ #RoboticPalletising #ConveyorSystems #EndOfLineAutomation