Robot Palletising solution palletising cases of FMCG within Australian production facilitity

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Robotic Palletising That Earns Its Place on Your Floor.

Built to lift output, lower operating costs and deliver measurable returns.

YOUR AUTOMATION PARTNER — FROM INITIAL DESIGN TO ONGOING SUPPORT

Robot palletiser featuring ABB robotic arm

robot palletising at speeds of up to 30 cycles per minute

robotic palletiser packing cases, bags, tubs, trays, crates and shrinkwrapped products.

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Robot palletising systems palletise products from the food, beverage, pharmaceutical, personal care and FMCG industries

case packers that service the food, beverage FMCG and pharmaceutical industries

Ongoing 24/7 support for robot palletising systems

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Invest in an automation partner with skin in the game.

After 100 years of supporting Australian manufacturers, Fibre King remains committed to protecting your end-of-line automation investment for the long term.

Fibre King’s industry-proven robotic palletising systems operate in production facilities across Australia, backed by the engineering expertise and lifecycle support to keep them performing.

Our robotic palletising solutions combine advanced robotic technology with intelligent product handling, conveying and pallet management systems to deliver accurate and repeatable pallet formation across a wide range of production applications. Suitable for cases/cartons, bags shrinkwrapped packs, crates, drums and mixed product formats, Robotic Palletising applications can be configured to suit varying pallet patterns, throughput requirements and factory layouts. Ideal for manufacturers requiring flexible automation that can adapt to changing production demands while reducing manual handling and improving pallet consistency.

Designed and supported by Fibre King in Australia, the Robot Palletiser integrates seamlessly into complete packaging and pallet handling systems across Australia, New Zealand and international markets.

Why Manufacturers Choose our Robotic Palletising Systems

Flexible robotic palletising capability
Advanced ABB robotic technology
Multiple product and pallet configurations
Compact and scalable system layouts
Accurate and repeatable pallet formation
Reduced manual handling
Integrated pallet handling systems
Advanced conveying and product handling capability
Suitable for low, medium and high-speed production

Robotic Palletiser in action at egg processing facility in Australia

Case Studies

Fibre King multi-line full-layer robotic palletising system for a NSW food manufacturer

Multi-Line Full-Layer Robotic Palletising for Food Manufacturing

Fibre King designed a centralised full-layer robotic palletising system to connect three production lines for a major NSW food manufacturer. The integrated solution combines carton conveying, automated layer formation, pallet handling, stretch wrapping and pallet labelling.

Fibre King robotic bag palletising system for 20 kg and 25 kg ingredient bags at a Victorian manufacturing facility

Victorian Ingredient Manufacturer Invests in Automated Robotic Bag Palletising

Fibre King customised an integrated robotic bag palletising system to improve manual-handling safety and automate 20 kg and 25 kg ingredient bag palletising for a Victorian manufacturer.

Case Study: Automated Robotic Crate Palletising, Conveying & Stretch Wrapping System

The Challenge With nearly two decades of experience automating crate handling systems, Fibre King was selected by a global seafood leader to deliver a state-of-the-art palletising and stretch wrapping solution for their Thai processing facility. Manual palletising and stretch wrapping had been creating bottlenecks, inconsistent pallet builds, and higher labour costs. The goal was to implement a high-throughput, reliable, and hygienic system that could: Automatically collate a

Fibre King collaborative robot palletising system

Cobot Palletising: Improving Safety and Manufacturing Efficiency

Explore how cobot palletising reduces manual handling, improves workplace safety and gives manufacturers a flexible, space-efficient automation solution.

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Operational Performance

The Robot Palletiser range is engineered for reliable robotic palletising across low, medium and high-speed production environments.

Automation and Control Systems

The Robot Palletiser incorporates advanced robotic automation systems designed for reliable product handling, efficient pallet formation and simplified operation.

ABB robotic automation systems
Colour touchscreen HMI
PLC-controlled operation
Remote diagnostics capability
Conveyor tracking systems
Automated pallet handling systems
Custom robotic gripper systems
Full machine interlocking and safety systems
Layer pad insertion capability
Empty pallet dispenser integration
Automated pallet pattern programming
Servo-controlled robotic movement systems

These systems support accurate robotic pallet placement, repeatable product handling and efficient integration into complete packaging and palletising lines.

Technical Details

Specifications

Speed: Up to 26 cycles per minute and 1,570 cycles per hour

Machine Type: Robotic palletiser

Robot technology: ABB IRB 660 4-axis palletising robot

Gripper type: Vacuum, Side Clamp, Fork Tyne & Full Layer Gripper Heads

Payload: 180 kg at full speed, and at a 250 kg version for high through-put with 3.15m reach

Product Handling: Cases, shrinkwrapped packs, bulk bags, drums and crates

Pallet Handling: Integrated pallet transfer and handling systems

Operation Type: Automated robotic palletising

Production environment: Medium and high-speed production lines

Layout capability: Flexible modular integration

Pallet changeover: Rapid product and pallet changeovers

Integration: Advanced End-of-Line Integration

Applications: Single or Multi-Line Palletising

HMI & PLC Controls: Advanced full colour control system with remote access and diagnostics.

Best Suited For

The Robot Palletiser is ideal for Australian and New Zealand manufacturers requiring flexible pallet automation, scalable production capability and advanced robotic handling across varying product formats and production environments.

Suitable Industries

Product Handling Capability

Bulk Bags
Cartons
Crates
Drums
RSC Case
Shelf Ready
Shrinkwrapped Product
Shrinkwrapped Trays
Wraparound Cases

Palletising Capability

Robotic pallet stacking
Multiple pallet patterns
Multi-line palletising
Flexible pallet configurations
Integrated pallet handling systems
Automated product transfer systems

Optional configurations include:

Vision systems
Conveyor tracking systems
Custom robotic grippers
Slip sheet insertion
Layer pad insertion
Stretch wrapping integration
Empty pallet dispensers
Multiple robot configurations

Applications & Product Capability

The Robot Palletiser is commonly integrated into complete packaging and palletising systems to streamline product handling, reduce manual palletising and improve operational efficiency.

Complete Line Integration
Commonly Integrated Fibre King Systems

Upstream Integration

Standard De-Palletiser
Multipacker
PC40 Cartoner
PC60 Cartoner
WAP 10–25 Range – Wraparound Case Packers
WAP 30–60 Range – High-Speed Wraparound Case Packers
Product Conveying Systems
Product Collation Systems

Downstream Integration

Pallet Handling Systems
Stretch Wrapping Systems
Empty Pallet Dispensers
Finished Goods Conveying Systems

Additional Line Integration Options

Layer Pad Inserters
Slip Sheet Systems
Product Laning Systems
Modular Pallet Handling Systems
Custom Robotic Integration Systems

Integrated robotic palletising, conveying and stretch wrapping automation system

Built for Reliability & Easy Maintenance

Designed for demanding production environments, the Robot Palletiser combines proven robotic automation technology, heavy-duty industrial construction and simplified maintenance access to support reliable long-term palletising performance and operational uptime.

OEM Engineering & Integration

As an Australian OEM manufacturer, Fibre King designs and manufactures integrated robotic palletising and end-of-line automation systems tailored to customer production requirements, facility layouts and future operational growth.

Robotic palletising systems can be configured to suit varying pallet sizes, product types, throughput requirements and production layouts while supporting long-term operational flexibility and local support capability across Australia and New Zealand.