Custom Multipacking and Wraparound Case Packing at 10,000 Bottles/per hour
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Fibre King has delivered a custom-designed, high-performance end-of-line compact packaging solution for a leading Victorian wine producer.
The system was engineered to handle both 200ml and 275ml glass piccolo bottles, future canned product and designed to match a filler capability of 10,000 bottles per hour, ensuring seamless integration into the existing production environment.
This fully integrated solution wraps bottles into neck-through or wraparound multipacks before automatically forming and sealing cases — creating an efficient, continuous flow from filler discharge to pallet-ready cartons.
Scope of Supply
The project included:
Bottle conveyors side-transferring from the existing line into the multipacker infeed
Fibre King MP40 Intermittent Motion Multi Packer
Fibre King WAP10 Wraparound Case Packer
Outfeed conveying merge and integration into the existing carton conveyor system
Installation, commissioning and operator training
The result is a compact, high-speed end-of-line system designed for reliability, efficiency and minimal operator intervention.
MP40 Multi Packer – New Generation Cluster Packing
Fibre King MP40
The MP40 Multi Packer represents a new-generation Fibre King design developed specifically for mid-range speed requirements and compact cluster packing applications.
This system forms four-pack glass bottle configurations in neck-through format, wrapping and gluing sleeved cartons securely around the product. Bottles are automatically gapped, blanks are picked and positioned, sleeves are folded, adhesive is applied, and completed packs exit inline — ready for case packing.
MP40 features:
Stainless steel construction (304 grade)
Siemens PLC control with full interlocking
Nordson hot melt adhesive system
Ultra-compact footprint
15-minute format changeover
Remote access capability
Bypass mode for operational flexibility
Bottle and can capability in both neck through and wrap around packs
The machine delivers consistent pack quality while minimising operator intervention, ease of operation and a compact footprint suited to beverage production environments.
How it works:
Bottles transfer onto the multipacker infeed
Side actuating clamps gap and position products
Dual cluster blanks are picked from the magazine and placed over the bottles
The blank is folded around the pack
Hot melt glue is applied and the pack is held in compression to complete sealing
Finished 4-packs are ejected inline, narrow side leading
The machine can also operate in bypass mode, allowing bottles to run through without sleeves applied when required. Product changeover can be completed in approximately 15 minutes by a single experienced operator.
Proven Case Packing Technology
Fibre King WAP10 Wraparound Case Packer
Supporting the multipacker is the Fibre King WAP10 wraparound case packer — built on a platform Fibre King has been designing and manufacturing since 1950.
The WAP10 automatically erects case blanks, collates product and forms wraparound cases using servo-controlled indexing and hot melt sealing. Multipacks or loose product are collated at the infeed, loaded via an overhead servo system and sealed through a controlled compression process to ensure consistent case integrity.
WAP10 features:
Automatic blank erection and forming
Servo-driven product loading
Integrated glue application and compression sealing
External or internal manufacturer’s flap configuration
10 – 15 minute product changeover
Fully interlocked PLC control system with diagnostics and product selection
Ethernet connectivity for remote monitoring
This combination of proven case packing expertise and modern control systems delivers dependable performance and consistent case quality.
How It Works
Multipacks arrive via a single-lane infeed.
Product is collated against a retractable end stop.
Case blanks are automatically picked, erected, and indexed.
A servo-driven loader inserts product into the case.
Adhesive is applied to lap joints and end flaps.
Compression sealing completes the case.
Finished cases discharge onto the downstream conveyor.
The result is consistent, square, securely sealed cases ready for palletising.
Smart Controls & Integration
Both machines are PLC controlled with full interlocking and automatic shutdown protection. Multi-level HMI access provides operator visibility and maintenance diagnostics, while Ethernet connectivity enables remote access and integration into broader site automation systems.
The line includes downstream control logic to manage product flow and ensure smooth integration with existing equipment.
Safety & Build Quality
The system is ISO9001 compliant and designed in accordance with Australian Standard AS4024. All guarding is electrically interlocked, with mechanical positive locking systems fitted where required. Stainless steel construction and food-grade lubricants ensure suitability for beverage production environments.
Project Delivery
Fibre King managed the project from detailed design through in-house manufacture, testing and Factory Acceptance Trials prior to site installation. A dedicated Project Manager coordinated design development, stakeholder communication, documentation and compliance requirements. Installation and commissioning activities were structured to align with site schedules and integration requirements, supporting a smooth transition into production.
The Result
The Victorian wine producer now has a newly installed, fully integrated end-of-line packaging system designed to:
Be fully automatic reducing labour required on the production line
Support output aligned with 10,000 bottles per hour
Provide flexibility across multiple bottle formats
Deliver efficient multipack and case formation
Enable rapid format changeovers
Integrate with existing production infrastructure
Support remote diagnostics and future automation expansion
This project combines Fibre King’s long-standing case packing expertise with a new-generation multipacker platform — delivering a flexible, modern solution built for the evolving needs of beverage producers.
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